Procurement
module can be integrated along with EMS or it can be used as a module
alone all by itself the system can take care of all the transactions
related towards procurement of finished goods or raw materials. It can
also produce various kinds of MIS reports to monitor progress from time
to time.
When
the system is being used as a standalone the system performs the additional
function of handling the buyer enquiry, quotation & order. The handling
of these buyer activities is performed by EMS core when the two systems
are integrated; thus handling of buyer activities becomes a part of
procurement when it is functioning as a standalone.
The
system can take care of the following transactions.
-
Buyer activities: --
Buyer activity constitutes of following 3 steps.
- Buyer
enquiry. (The buyer makes an enquiry for items.)
- Buyer quotation. (Quotation's are sent to buyers.)
- Buyer order. (Order's are finalised with buyer's.)
The system can pick up this data from the EMS core module when the two
systems are integrated. The system stores information like buyer name,
buyer reference number, item details, total value of order, etc. Confirmed
buyer orders pass on to the next stage.
-
BOM (order-wise) : --
Depending upon confirmed orders the item quantity & raw material requirement
are determined & stated in the BOM, which are prepared on the basis
of Buyer order.
-
Procurement order : -
From a finalised buyer order/s procurement order/s are prepared. One
buyer order can be split up into multiple procurement orders or incorporated
into a single procurement order, similarly 1 procurement order can comprise
of multiple buyer orders or a single buyer order.
After preparation of procurement order a memo is sent to the warehouse
stating requirements of finalised buyer orders, The material is despatched
by the warehouse if available or else the procurement department is
informed about non-availability of the material it is then the procurement
department that raises a enquiry on the suppliers for the required items
The system provides the flexibility for procurement of excess quantity
over the required quantity since some material is generally lost during
production or conversion process or for the purpose of stocking. This
is referred to as tolerance factor & the details regarding this will
be present in the item master.
- Enquiry
to suppliers: -
There are two types of enquiries.
1. Direct enquiry -- These are enquiries made directly to suppliers
without a procurement order these are made generally to maintain levels
of stock of materials that are reorder level.
2. Enquiry from procurement -- When a buyer order is finalised & the
raw materials required are not available with the warehouses then the
procurement department raises an enquiry for the required items towards
the suppliers.
- Supplier
quotations:-
The system accepts the following kinds of quotations
A. Direct quotation -- The system can accept direct quotation from suppliers
without enquiry made to them or procurement orders.
B. Quotation from enquiry -- When a enquiry has been raised on some
supplier a quotation is received in return to this enquiry the system
maintains & records all these quotations.
C. Quotation from procurement -- When a procurement order has been prepared
& some required item is not available in the warehouse instead of sending
a enquiry & receiving quotations the user can enquire the details with
the supplier telephonically or by mail & ask the supplier to send a
quotation. The replies to enquiries from suppliers are handled by the
system the quotation/s are maintained supplier-wise. There can be multiple
revisions to a quotation for each enquiry. System compares quotations
in terms of price, quality, delivery date & suggests the best quotation
in each category.
- Purchase
order & amendments: -
Purchase orders are prepared from approved quotations. The purchase
order is placed with the supplier, The purchase order includes information
like delivery schedule details, quantity wise splitting of items. Any
change in confirmed purchase order is referred to as amendment & the
new purchase order is referred to as (APO) Amended purchase order. There
can be many amendments to a purchase order during amendments any of
details like item, quantity, rate, packing details; delivery schedule
etc may undergo a change. There can be only 1 purchase order for 1 quotation.
- Purchase
order closing.
After receiving good's inspection is done against a supplier invoice
& payments made to the suppliers.
- Post
purchase activities : -
(Major activities performed are).
Supplier invoice -- This is an invoice that is provided on behalf of
the supplier. Supplier invoice contains details of supplied goods against
single or multiple purchase orders apart from this it contains information
about items, packing details, quantity rate, delivery schedule, excise
tax sales tax, octroi, etc. System can provide reports based on supplier
invoices.
Inspection of goods -- Inspection of goods is carried out on the goods
received against a supplier invoice with reference to purchase order.
The goods are rejected if they do not satisfy certain specific standards.
The system has a provision to record rejected quantity of goods item-wise
for each supplier invoice.
Payments -- Finalised inspection is used for making payments to suppliers.
System has provision to make payments against purchase orders for submitted
supplier invoices at any time & in any mode like advance payments, payments
in part, or full payment on delivery or payment after certain period
of delivery. The system can handle import-related payments namely the
Letter of credit L/C (revocable, irrevocable, & rotating kinds) when
the system is integrated with EMS. REPORTS. The system provides the
facility of printing various kinds of reports to monitor performance.
The system can print the following types of reports.
- Procurement
order status
--(supplier & order wise). ·
- Details
of Bill of Material (BOM).
- Priority
item requirements based on procurement order.
- Enquiry
document printing. · Enquiries (period & order-wise).
- Quotation
comparison (based upon price & delivery date).
- Listing
of raw material master.
- Listing
of supplier items.
- Export
of buyer order items not converted to procurement orders.
- Report
for procurement order items not converted to enquiry/quotation.
- Report
for procurement order items after enquiry/quotation is prepared but
not converted to purchase order.
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